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ADDITIONAL SUPPLIES
| Complete Battery |
FREE!! |
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Manual Only |
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(e-mailed to you)
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| Extra |
10˘
each |
|
Plastic Caps |
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(to
seal bore holes)
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Battery Rebuilding Manual & Supplies for Reconditioning:
Automobile Lead / Acid Batteries |
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Here is a brief summary of
what to do...
The first thing that you must realize is that all
batteries cannot be rebuilt. They must undergo a few simple tests to determine
their present condition.
You will need some simple equipment and supplies in
order to perform the required tests and to recondition the batteries:
1.
A DC voltmeter.
2.
An automotive battery load
tester. It comes with full instructions from the manufacturer.
3.
A battery Hydrometer.
4.
A small electric drill.
5.
A good quality battery charger.
6.
A pair of homemade wire probes to
clip to the test leads on your voltmeter. These are used to test
each cell in the battery. They should be about eight
inches long and can be made from brass brazing rod. This retards
corrosion of the probes.
7.
A plastic funnel to add the
chemicals into each cell.
8.
A supply of the China Depot
battery treatment chemical to dissolve
the buildup of sulfates in the bottom of the battery.
9.
A stop drill bit to drill holes
in the top of sealed batteries.
10.
A supply of plastic plugs to seal the holes
in the top of the batteries after repairs are completed. A good quality face shield to protect you eyes
and face.
NEVER WORK ON BATTERIES NEAR AN OPEN FLAME OR WHILE SMOKING. THE
GAS FROM THE BATTERY CAN EXPLODE! ALSO, THE BATTERY ACID CAN BURN YOUR SKIN
AND CLOTHING.
Connecting cables to charge more than one battery
at a time in parallel or in series if you have a series charger. Do not
overload your charger.
This should cover your equipment and supply needs.
Now we will explain how to evaluate the battery for
rebuilding or for scrap.
1.
Place the battery on your test bench. Connect
your load tester to the positive and negative terminals.
The positive
terminal is always the larger terminal and should have a + sign on it or
next to it.
DO NOT HOOK UP BACKWARDS AS YOU COULD DAMAGE THE LOAD TESTER.
ALWAYS PUT THE POSITIVE LEAD ON FIRST AND REMOVE IT LAST TO AVOID DANGEROUS
SPARKS.
2.
Read the voltage shown on the load test meter. If
the voltage is less than 12 volts chances are that the battery cannot be rebuilt. In the case of a six-volt battery it should read six volts. A
battery that reads a volt less might bear further investigating. While the
load tester is still hooked up you should perform a
load test. Pressing the
button on the tester and watching the needle does the test. Hold the button
down for ten or fifteen seconds. If the needle drops like a rock and stays
on zero the battery is probably junk.
If the needle gradually climbs up to
the yellow or green on the load test dial there is a good
chance the battery
can be rebuilt. Remember that each cell if it is working should read two volts. If the meter only reads ten volts total then you must have a dead
cell. We don’t fix dead cells because we don’t take batteries apart.
3.
One more set of tests that you can perform just
to be sure is the cell test. We do two of them. One with a voltmeter and one
with the battery hydrometer. If the battery has caps, pry them off. If it is
sealed, drill the holes in the top of each cell with a stop drill so you won't hit the plates and damage them. Make sure all the cells have water
covering the top of the plates. This could be the problem to start with.
4.
Take the hydrometer and draw up the acid from the
first cell. The scale that is marked on the hydrometer will tell you the
condition of that cell. Make a note of the reading of that cell. Green is
good, White is questionable and red is dead and probably will not come back
with the treatment. Notice the color of the electrolyte while you are
drawing the electrolyte from the cell. Draw it in and out several times so
that you will disturb it and mix it up. This will give you a more accurate
reading and also if the color is cloudy brown or black it means that the
cell is in bad shape.
5.
The voltmeter test is another very reliable test.
Take the voltmeter and set in on the range that best reads out for twelve
volts or six volts as the case may be. Clip the test leads onto each of the
homemade brass probes.
a.
Place the positive test lead on the positive
terminal of the battery.
b.
Stick the negative probe into the first cell next
to the positive terminal. It should read approximately
two volts. If it does
not, record the voltage. Lower than two volts indicates a weak or bad cell.
c.
Stick the negative probe into the second cell and
stick the positive probe into the first cell that you
just tested. Again, it
should read approximately two volts. Record the voltage.
d.
Follow this procedure right down the line to the
last cell.
REMEMBER THAT THERE IS ONLY
A ZERO READING FROM THE LAST CELL TO
THE NEGATIVE POST. Otherwise the total
would be fourteen volts and not
twelve. You have now pinpointed the low or dead cells in the
battery.
e.
If you consider the tests to indicate a marginal
battery that might come back even though the test
indicate it is junk you
can perform the following procedure. Make sure all of the cells have water
above the plates by at least one quarter of an inch. Add one tablespoon of
the chemical reviver to
each cell. Place the battery on the charger for one
hour at a high rate of charge. Do not boil out the
cells. After an hour you
can then retest the low cells that you recorded. If they are reading two
volts each you may then charge the battery at a low rate for at least
twenty-four hours. It is more efficient
to charge several batteries at one
time on a low charge-using hook up cables. These may be
obtained at an
automotive supply store.
f.
If the battery you are testing passes all of the
tests you may then place it on the charger for a long
slow charge. It is
important to note that most of the batteries on the market today have lead calcium
plates in them and when they get discharged down to a very low
voltage they require a long slow recharge.
YOU MUST ADD ONE TABLESPOON OF OUR
CHINA DEPOT BATTERY TREATMENT CHEMICAL PURIFIER INTO EACH CELL TO DISSOLVE THE SULFATES THAT ARE BUILT UP
ON THE PLATES.
g.
After the battery has been on the low charger for
twenty- four hours you should load test it and check the specific gravity of
each cell with the hydrometer. All of the cells have to be in the green
scale and the battery should load test no lower than the yellow scale on the
load tester for a period of ten seconds. Follow the instructions furnished
with your particular load tester.
h.
The above procedures may seem complicated but
they are not. You will learn them very quickly by experience. Do not be
afraid to experiment with marginal batteries. Remember that you can load
test them to be sure they are reliable and also, that you are giving your
customer a twelve-month prorated warrantee on the unit.
NEVER ARGUE WITH A
CUSTOMER. GIVE HIM ANOTHER BATTERY OR GIVE HIM HIS MONEY BACK.
Good customer
service is the ONLY way to succeed in the
long run; word gets around
fast.
i.
It is a good idea to save the electrolyte from
the batteries that you junk. You may want to add some from time to time.
This would be used in the case where you have a perfectly good battery but through
someone's carelessness they wore a hole in it and you want to
repair the hole and refill that cell.
NEVER ADD ACID TO A BATTERY JUST TO SERVICE
IT. YOU MIGHT BLOW IT UP! The best way to repair a hole in a battery is to
use some fiberglass cloth and a two part epoxy resin repair kit. Just mix up
the resin as per instructions and use it to glue several layers of the patch
cloth over the hole. It is very important that you clean off the area around
the hole with solvent that won't leave a residue (Denatured alcohol) and
scratch up the case so the epoxy will stick better. Many a good battery has
been saved with this procedure. Most of this is just common sense and always clean the rebuilt batteries with a mild solution of baking soda and water to
neutralize the acid, and also clean up the terminals so that every battery
looks as good as new.
FULL
MANUAL
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Click
Each to See Our Step-By-Step Videos on How to Test and Recondition a
Battery |
| Required Tools

A list of the tools
required to rejuvenate and recondition lead acid automotive
batteries. |
| Step 1

Cleaning battery terminals.
See required tools first. |
Step 2

How to check battery cell
voltages. |
Step 3

Testing the individual
cells of a lead acid battery.
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| Step 4

Load testing a battery to
determine its condition. |
Step 5

The Hydrometer cell test.
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Step 6

Adding the chemicals for
the reconditioning process. |
| Reconditioning
Sealed Batteries
Sealed
batteries require an additional step before they can be tested
for reconditioning. Refer back to our other battery videos for
all the steps. Here's what you do... |
TESTIMONIALS
I JUST PLACED MY SECOND ORDER WITH CHINA DEPOT, FOR FOUR GALLONS OF DESULPHATOR. I AM VERY PLEASED WITH THE PRODUCT. IT REALLY WORKS. SOME OF THE BATTERIES WE RECONDITION COME OUT AS GOOD AS NEW, AND SOME EVEN HAVE HIGHER CRANKING AMPS, THAN THE ORIGINAL LABEL WHEN FINISHED.
WE ARE FINDING A GREAT MARKET FOR THESE BATTERIES AND CONTINUOUSLY BUILDING OUR BUSINESS AND INCOME. WE ARE ALREADY GETTING REPEAT MULTIPLE ORDERS AFTER OUR FIRST MONTH IN OPERATION.
THE TECH SUPPORT I HAVE RECEIVED FROM WALT THE OWNER IS GREAT. HE HAS ALWAYS BEEN AVAILABLE TO ME FOR DISCUSSION. I RECOMMEND THIS BUSINESS IN A BOX TO ANYONE WHO WANTS A BUSINESS AND DOES NOT WANT TO PAY FOR THE HIGH PRICED SYSTEMS, WHICH CAN RUN WELL OVER $10,000 DOLLARS.
I LOOK FORWARD TO LONG TIME DEALINGS WITH CHINA DEPOT, THEY ARE NICE FAIR PEOPLE WHO DEAL HONESTLY
AND HELP YOU ALONG THE WAY.
SINCERELY,
KEN DANIELS
MICHIGAN
May, 2006
***********************************************
Hi Walt,
I am having real good luck bringing batteries back into service. I am probably bringing back about 65% of the batteries I am trying. I am doing a lot of experimenting at this point and have learned a lot from it. I am sure on this next batch of chemical my percentage will come up. My wife and I sell the reconditioned batteries through our Discount store and they are selling very well. I am putting in my second order and am very pleased with the way things are going. Thank you Walt and John for all your Help and I look forward to doing business with China Depot in the future.
Thanks,
Tim in Oregon.
October, 2006
*************************************************
Obviously, Ken and Tim have really applied themselves, and are hard workers. They are well on their way to achieving the independence and security that all hard working Americans are seeking.
Congratulations Ken and Tim!
Walt Barrett, President
A to Z Global Marketing Inc. |
ORDER SUPPLIES HERE
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MAKE
CHECKS PAYABLE TO: A to Z Global Marketing, Inc. CHECK
PAYMENTS ARE HELD 10 DAYS TO CLEAR. ALL SALES ARE FINAL. WE WILL
REPLACE ANY DEFECTIVE MERCHANDISE.
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SAMPLE
KIT
Enough to Repair 2 Batteries
Click image to enlarge
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WHAT YOU GET:
1 CUP CHINA DEPOT BATTERY TREATMENT
CHEMICAL
6 PLASTIC CAPS
1 BATTERY MANUAL
(the webpage address
to where you can download the complete manual is included in the kit.)
$11.95 DELIVERED CONTINENTAL USA
(THE LOWER 48 STATES) ONLY
NO INTERNATIONAL BUYERS PLEASE
No P.O. Boxes or APO's. We use DHL for shipping and they only deliver to street addresses.
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STANDARD
KIT
Enough to Repair 10 Batteries
Click image to enlarge
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WHAT YOU GET:
1 QUART CHINA DEPOT BATTERY
TREATMENT CHEMICAL
12 PLASTIC CAPS
1 BATTERY MANUAL
(NOW ON CD-ROM) and
includes the video instructions!
$41.95 DELIVERED CONTINENTAL USA
(THE LOWER 48 STATES) ONLY
NO INTERNATIONAL BUYERS PLEASE
No P.O. Boxes or APO's. We use DHL for shipping and they only deliver to street addresses.
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JUMBO
KIT
Enough to Repair 40 Batteries
Click image to enlarge
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WHAT YOU GET:
1 GALLON CHINA DEPOT BATTERY
TREATMENT CHEMICAL
48 PLASTIC CAPS
1 BATTERY MANUAL
(NOW ON CD-ROM) and
includes the video instructions!
$99.95 DELIVERED CONTINENTAL USA
(THE LOWER 48 STATES) ONLY
NO INTERNATIONAL BUYERS PLEASE
No P.O. Boxes or APO's. We use DHL for shipping and they only deliver to street addresses.
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MARKETING
SUGGESTIONS
We suggest that you charge $24.00 minimum with an
exchange battery in trade for your rebuilt batteries. Your warrantee should be
twelve months prorated at one twelfth per month ($2.00) in this example.
Remember that the most successful companies today are the ones who give
excellent customer service. Be fair with your customers and don't be afraid to
replace the product or give them their money back. It always pays in the long
run.
We sell all of our scrap batteries by the truckload.
Most of the big battery companies will buy them back and recycle them. They use
the lead, the plastic, and the acid. Nothing is wasted. They will buy them by
the trailer load. They will usually pick up if you have a full trailer load. |
BATTERY DESULPHATOR
Application
- When batteries age and/or spend too
much time in a discharged or abused state, sulphite crystals can
form on the battery plates which impede the flow of electricity and
is the main cause of poor battery performance. This unit is a basic
battery desulphator with advanced control techniques. This unit
emphasizes extremely low cost and premium performance.
Model BD-2

Basic Operation
Sulphite crystals form when the battery
charge is reduced and/or the discharge/ discharge cycles are not well
suited for the battery. These sulphite crystals act as insulators to the
flow of electricity in the battery, seriously degrading the capability
of the battery to have electricity flow in it, reducing its charging and
discharge capability.
Like most battery desulphators, this unit
uses a sharp pulse of current forced into the battery suddenly to
"jar" the sulphite crystals and cause internal resonance, both
mechanical and electrical, to grind down the sulphite crystals that form
so they can be re-combined into the battery acid.
For increased performance, this unit precisely
controls the magnitude of the sharp pulse of current, which is
adjustable by the user. This adjustment is important as no 2 batteries
are the same and no 2 battery setups are the same. As well, battery desulphators,
as they work with current spikes, may interfere with equipment connected
to the unit. This adjustment allow the user to tailor both the current
spike and at what voltage it is present.
Features
- Single unit 12 to 48 V nominal systems
- Adjustable pulse strength
0.0 Amp pulse to 10 amp pulse
- LED to indicate unit operating
- LED to indicate relative strength of
battery
- Adjustable on/off voltage
Can be adjusted to only operate when
battery is near full.
- EXTREMELY low draw
Electrical
Specifications
Base Model: BD-2
| Nominal battery voltages (V) |
12 - 48 V DC |
| Maximum Input (V) |
63 V DC |
| Maximum Pulse Current (A) |
10 amps |
| Range of Pulse Current |
0.0 Amps to 10 amps |
| |
Adjustable with small screwdriver |
| Range of On/Off Control |
0 V to 70 V |
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Adjustable with Voltmeter and small
screwdriver |
| Self Consumption |
< 0.05 ma from battery at full pulse |
| Efficiency |
>96% over 20% pulse load |
User Controls
- Pulse Current Magnitude
- On/Off Voltage
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Mechanical Specifications
Weight: 0.3 lbs.
0.3 lbs.
Size: 3" X 2" X 1.5"
Connections: Power #16 AWG Flying Leads
Operating Temperature: -40 to 60° C
Humidity: 0 - 90% non-condensing
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LED Indicators
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Note: In the interest of
continuous product improvement specifications subject to change without notice.
Please e-mail
us for a quote |
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